Manufacturing Cost Reduction through Design Optimization: Beginning

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Manufacturing cost reduction through design optimization handles a few steps to begin with and each one has its own unique challenges to be met.

Subcontracting some of the manufacturing work out is one alternative that is often considered. Some parts for a product might be difficult to produce, as well as buying new machinery specifically to make one specific part. Outsourcing by no means a new idea, but when attempting to make a manufacturing cost reduction through design optimization, you must consider the quality of the work you would expect to receive from an outside company. If the quality is good enough and they can meet the schedule, then it is worth considering. Nevertheless, shipping, coordination on production and a clear quality assurance program must be agreed upon before any contracts are made and addressed throughout the job. Over production by the contracted producer is a common problem and could lead to storage and material handling issues. If this should occur during production it could cause an upset manufacturing schedule. Business relationships such as these are fraught with danger and involve a deep trust, and sometimes a few penalties for missing deadlines.

Designing for manufacturing (or DFM) is another technique sometimes used to achieve a manufacturing cost reduction through design optimization. Rather than design a product and tailor the production process and machinery to better fit the design, DFM works nearly in the opposite manner. When using the DFM strategy, the manufacturer will take into consideration their current machine capabilities and design the product in a such a way that it can be easily manufactured. This will improve productivity and increase profit by reducing costs that would most likely go towards retooling the entire work floor. The results of DFM are an increased from drawing board to market time, greater production efficiency and less money spent on research and development.
Marketers too can play an important part in bringing about manufacturing cost reduction through design optimization. With new techniques in material production and shipping constantly being a source of overhead, a good vender should have suggestions on all possible cost cutters. While the manufacturer invariably knows their process better than any vendor can, the vendor will surely have a better grasp on materials. Even if they is unable to provide any useful advice right away, they might be able to at some point in the near future.

Getting to grips with the manufacturing needs of each and every department is another good way to reduce cost and increase productivity as well as quality. No one knows a job more than those that do it every day. Hearing their advice on how to cut costs without reducing quality can be a fantastic idea. Many organizations offer incentives to workers that are able to solve the problem of how to reduce costs and increase efficiency.

The intention of manufacturing cost reduction through design optimization is to make money by reducing overheads. Simplifying the manufacturing process, reducing the costs of materials and increasing the efficiency of the manufacturing process are the best ways to achieve this aim. Manufacturing cost reduction through design optimization would benefit any company. However, it is only viable if it does not reduce the quality of the product. A decrease in production quality often turns out to be more expensive than the money being saved.

Marc Anderes is the VP of Operations of Maloya Laser that is dedicated to Metal Manufacturing and <A href=””>Laser Cutting</a> with advanced <A href=””>laser systems</a>, targeting machinery, aerospace, medical, scientific and transportation requirements.


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